Frameless Construction
Frameless Construction using corrugated core panels to produce pre-fabricated building sections
Watch this video where a “FLAT-PACK HOUSE” is pre-fabricated in the factory out of corrugated layers to make walls, floor and roof sections, then transported and assembled quickly on site.
WoodWise is at the forefront of revolutionising the construction industry with a cost-effective method for building homes using prefabricated sections. These building sections are meticulously manufactured in factories, ensuring precision and consistency, and then delivered directly to construction sites. Our innovative approach allows for the production of sections in any dimensions, facilitating a quick and easy assembly process on-site.
We are excited to propose that entire sections of walls, floors, ceilings, and roofs can be crafted from our advanced wood composite corrugated material. This method of prefabrication is rapidly gaining traction both in Australia and globally as a transformative way to produce more affordable housing. By manufacturing in a controlled environment, we can guarantee quality while dramatically speeding up the construction process once on-site.
Our construction technique draws from the well-established North American method of timber-framed construction. Similar to what are known as timber framed “cassettes,” our sections are fortified with structural grade panels that provide necessary bracing and serve as a robust substrate for attaching exterior finishes. Our assembled wall sections function as substantial “beams” in frameless construction, capable of supporting the loads from floors, ceilings, and roofs. This structural efficiency reduces the need for extensive foundation supports, further streamlining the building process.
The wood composite corrugated materials we employ are ideal for frameless construction of floors, walls, ceilings, and roofs. In this innovative construction format, the wall not only serves as a barrier but also acts as a “beam,” showcasing significant load-bearing capacity. Strength tests will confirm how much weight these beams can support and help determine the optimal span between foundation supports. Additionally, we enhance the fire resistance of these sections by integrating a layer of corrugation with flat layers using an expanding MDI-based foam.
Advantages
- light weight
- strong and rigid
- no emissions
- self bracing
- self insulating from air spaces
- water proof
- flood resistant
- termite resistant
- wind resistant
- seismic resistant
- thermally stable
- semi-finished surfaces
- no fasteners
- no lintel beams needed
- wiring and plumbing pre-installed
- Uses low grade, low cost wood stock
- Not subject to price shocks of framing materials
Why WoodWise Panels?
At WoodWise Panels, our commitment to pioneering sustainable construction solutions is embodied in every panel we produce.
Our products are the epitome of durability and sustainability, designed to be rigid, yet surprisingly lightweight. This balance ensures that construction projects benefit from both reliability and eco-friendliness.
Our panels are engineered to stand the test of time and nature. They are water, termite and rot resistant. The panels have also been enhanced with expanding foam for unparalleled fire resistance. This innovative approach to constructing these panels not only ensures safety but also contributes to the longevity of the end product.
In our quest for sustainability, our manufacturing process will be streamlined to use fewer materials than traditional wood panels. This reduction in material usage does not compromise quality; instead, it underscores our commitment to minimising our environmental footprint.
Moreover, our panels are versatile enough to incorporate mixed species of low-grade wood, a feature that makes use of a broader range of natural resource. This adaptability further demonstrates our dedication to innovation and sustainability, making WoodWise Panels an ideal choice for forward-thinking construction.